Q16. What is the composition of Gunmetal?
  • Lead and nickel
  • Copper, Tin and zinc
  • Copper, zinc and nickel
  • Lead and zinc

Correct Answer: B. Copper, Tin and zinc

Solution:

Gunmetal, also known as red brass, is a type of bronze. Its typical composition is an alloy of copper (around 88%), tin (around 10%), and zinc (around 2%). It is known for its strength and resistance to corrosion from steam and saltwater.

Q17. Which of the following property is generally found in non-metals?
  • Ductility
  • Malleability
  • Conductivity
  • Brittleness

Correct Answer: D. Brittleness

Solution:

Non-metals are typically poor conductors of heat and electricity and are not ductile or malleable. Their characteristic property is brittleness, meaning they tend to shatter or break when subjected to stress, rather than deforming.

Q18. Which of the following metals is the purest form of iron?
  • Cast iron
  • Wrought iron
  • Grey cast iron
  • White cast iron

Correct Answer: B. Wrought iron

Solution:

Wrought iron is the purest form of commercially available iron. It has a very low carbon content (less than 0.08%), which makes it soft, ductile, and fibrous. Cast iron, in contrast, has a high carbon content (over 2%).

Q19. Bronze is an alloy of:
  • Copper and zinc
  • Copper and tin
  • Copper, tin and zinc
  • None of these

Correct Answer: B. Copper and tin

Solution:

The primary definition of bronze is an alloy consisting mainly of copper, with tin as the main additive. Other elements like zinc or phosphorus can be added to create specific types of bronze (like gunmetal), but the fundamental components are copper and tin.

Q20. Manganese is added in low carbon steel to:
  • Make the steel tougher and harder
  • Raise the yield point
  • Make the steel ductile and of good bending qualities
  • All of the above

Correct Answer: C. Make the steel ductile and of good bending qualities

Solution:

While manganese does contribute to strength and hardness, one of its key roles in low-carbon steel is to combine with sulfur to form manganese sulfide. This prevents the formation of iron sulfide, which can make the steel brittle at hot-working temperatures. By managing the sulfur, manganese helps to maintain and improve the steel's ductility and bending qualities.

Q21. The percentage of carbon in low carbon steel is:
  • 0.05%
  • 0.15%
  • 0.3%
  • 0.5%

Correct Answer: B. 0.15%

Solution:

Low carbon steel, also known as mild steel, has a carbon content that typically ranges from 0.05% to 0.25%. Of the options provided, 0.15% falls squarely within this range and is a very common carbon level for mild steel.

Q22. The elastic stress strain behavior of rubber is:
  • Linear
  • Nonlinear
  • Plastic
  • No fixed relationship

Correct Answer: B. Nonlinear

Solution:

Unlike metals within their elastic limit, rubber does not follow Hooke's Law (stress is proportional to strain). The stress-strain curve for rubber is nonlinear; it shows a large amount of strain for a small amount of stress initially, and then becomes stiffer as it is stretched further.

Q23. Which is the false statement about wrought iron? It has:
  • High resistance to rusting and corrosion
  • High ductility
  • Ability of hold protective coating
  • Uniform strength in all directions

Correct Answer: D. Uniform strength in all directions

Solution:

Wrought iron is produced by a process that creates a fibrous structure, with slag inclusions drawn out into long filaments. Because of this grain-like structure, its strength is not uniform; it is much stronger when pulled in the direction of the fibers than it is across them. Therefore, the statement that it has uniform strength in all directions is false.

Q24. A material is said to be allotropic, if it has:
  • Fixed structure at all temperatures
  • Atoms distributed in random pattern
  • Different crystal structures at different temperatures
  • Any one of the above

Correct Answer: C. Different crystal structures at different temperatures

Solution:

Allotropy is the property of some chemical elements to exist in two or more different forms, in the same physical state. For solids like iron, this means having different crystal structures at different temperatures. For example, iron exists as Body-Centered Cubic (BCC) at room temperature and changes to Face-Centered Cubic (FCC) at higher temperatures.

Q25. Slow plastic deformation of metals under a constant stress is known as:
  • Creep
  • Fatigue
  • Endurance
  • Plastic deformation

Correct Answer: A. Creep

Solution:

Creep is the tendency of a solid material to move slowly or deform permanently under the influence of persistent mechanical stresses. It is a time-dependent deformation that occurs even at stress levels below the material's yield strength, and it is highly dependent on temperature.

Q26. Which of the following display properties similar to that of steel?
  • Blackheart cast iron
  • Whiteheart cast iron
  • Both (A) and (B)
  • None of these

Correct Answer: C. Both (A) and (B)

Solution:

Both Blackheart and Whiteheart cast irons are types of malleable cast iron. They are produced by a special heat treatment (annealing) of brittle white cast iron, which changes their microstructure. This process makes them much more ductile and tougher, giving them properties that are similar to those of steel.

Q27. When low carbon steel is heated up to upper critical temperature:
  • There is no change in grain size
  • The average grain size is a minimum
  • The grain size increases very rapidly
  • The grain size first increases and then decreases very rapidly

Correct Answer: B. The average grain size is a minimum

Solution:

Heating steel to just above its upper critical temperature causes a phase transformation to austenite. This process, known as recrystallization, results in the formation of new, fine grains. This is the point where the average grain size is at its minimum, a process called grain refinement, which is crucial for improving the mechanical properties of the steel.

Q28. The upper critical temperature for steel:
  • is constant
  • depends upon the rate of heating
  • varies with carbon-content of the steel
  • None of the above

Correct Answer: C. varies with carbon-content of the steel

Solution:

The critical temperatures of steel (both lower and upper) are defined by the iron-carbon phase diagram. The exact temperature at which phase changes occur varies with the carbon content of the steel. For example, the upper critical temperature (A3) decreases as carbon content increases up to 0.8%.

Q29. Pig iron is the name given to:
  • Raw material for blast furnace
  • Product of blast furnace made by reduction of iron ore
  • Iron containing huge quantities of carbon
  • Iron in molten form in the ladles

Correct Answer: B. Product of blast furnace made by reduction of iron ore

Solution:

Pig iron is the intermediate product of smelting iron ore with a high-carbon fuel such as coke, usually with limestone as a flux. It is the molten iron extracted from the blast furnace, which is then tapped off for further processing into steel or cast iron.

Q30. The compressive strength of cast iron is __________ that of its tensile strength.
  • Equal to
  • Less than
  • More than
  • None of these

Correct Answer: C. More than

Solution:

A key characteristic of brittle materials like cast iron is that they are very strong in compression but weak in tension. The compressive strength of cast iron is typically three to five times more than its tensile strength. This is because the graphite flakes within its structure act as stress concentrators under tension but do not significantly affect its compressive properties.