Q31. Chromium when added to steel _________ the tensile strength.
  • Does not effect
  • Decreases
  • Increases
  • None of these

Correct Answer: C. Increases

Solution:

Chromium is a key alloying element in steel. It is a strong carbide former, which significantly increases the steel's hardness, hardenability, and wear resistance. This increase in hardness directly contributes to a higher tensile strength.

Q32. Shock resisting steels should have:
  • Low wear resistance
  • Low hardness
  • Low tensile strength
  • Toughness

Correct Answer: D. Toughness

Solution:

Shock resistance is the ability of a material to absorb energy and withstand sudden impacts without fracturing. This property is known as toughness. Shock-resisting steels are specifically designed to have high toughness.

Q33. The tensile strength of wrought iron is maximum:
  • Along the lines of slag distribution
  • Perpendicular to lines of slag distribution
  • Uniform in all directions
  • None of the above

Correct Answer: A. Along the lines of slag distribution

Solution:

The manufacturing process of wrought iron creates a fibrous structure where slag impurities are drawn into long filaments, similar to the grain in wood. The material is strongest when pulled parallel to these fibers, i.e., along the lines of slag distribution.

Q34. Ball bearings are, usually, made from:
  • Low carbon steel
  • High carbon steel
  • Medium carbon steel
  • Chrome steel

Correct Answer: D. Chrome steel

Solution:

Ball bearings require extremely high hardness, wear resistance, and compressive strength to function. Chrome steel (a type of high-carbon steel alloyed with chromium) is the standard material used because it can be hardened to a very high degree and has excellent resistance to wear and fatigue.

Q35. The portion of the blast furnace below its widest cross-section is called:
  • Hearth
  • Stack
  • Bosh
  • Throat

Correct Answer: C. Bosh

Solution:

The widest part of a blast furnace is called the belly. The section immediately below this, which slopes inwards towards the bottom, is known as the bosh. This is where the highest temperatures are reached and combustion is most intense.

Q36. Which of the following pipes is least corrosion resistant?
  • Brass
  • Mild steel
  • Cast iron
  • Wrought iron

Correct Answer: B. Mild steel

Solution:

Of the options given, mild steel is the most susceptible to corrosion (rusting) in the presence of moisture and oxygen. Wrought iron and cast iron have better inherent corrosion resistance due to their slag content and surface properties, while brass (a copper-zinc alloy) is a non-ferrous metal and does not rust.

Q37. Steel made from phosphate iron is:
  • Brittle
  • Hard
  • Ductile
  • Tough

Correct Answer: A. Brittle

Solution:

Phosphorus is generally considered an impurity in steel. If iron ore has a high phosphorus content (phosphate iron), the resulting steel will also have high phosphorus levels. Phosphorus makes steel brittle, especially at low temperatures (a phenomenon known as cold shortness).

Q38. In low carbon steels, ________ raises the yield point and improves the resistance to atmospheric corrosion.
  • Sulphur
  • Phosphorus
  • Manganese
  • Silicon

Correct Answer: B. Phosphorus

Solution:

While often an undesirable impurity, small, controlled amounts of phosphorus are sometimes intentionally added to low carbon steels. It acts as a solid-solution strengthener, which raises the yield point, and it also significantly improves the steel's resistance to atmospheric corrosion by helping to form a stable, protective rust layer.

Q39. Mild steel belongs to the following category:
  • Low carbon steel
  • Medium carbon steel
  • High carbon steel
  • Alloy steel

Correct Answer: A. Low carbon steel

Solution:

Mild steel is the most common form of steel and is characterized by its relatively low carbon content, typically between 0.05% and 0.25%. Therefore, it belongs to the low carbon steel category.

Q40. The property of a material which enables it to retain the deformation permanently, is called:
  • Brittleness
  • Ductility
  • Malleability
  • Plasticity

Correct Answer: D. Plasticity

Solution:

Plasticity is the ability of a solid material to undergo permanent deformation—a non-reversible change of shape in response to applied forces. Once the stress is removed, the material does not return to its original shape.

Q41. An eutectoid steel consists of:
  • wholly pearlite
  • wholly austenite
  • pearlite and ferrite
  • pearlite and cementite

Correct Answer: A. wholly pearlite

Solution:

Eutectoid steel is defined as steel with a carbon content of exactly 0.8%. When this steel is cooled slowly, the austenite transforms completely into a single microstructure called pearlite, which is a layered structure of ferrite and cementite.

Q42. The hardness is the property of a material due to which it:
  • can be drawn into wires
  • breaks with little permanent distortion
  • can cut another metal
  • can be rolled or hammered into thin sheets

Correct Answer: C. can cut another metal

Solution:

Hardness is a measure of a material's resistance to localized plastic deformation such as scratching or indentation. A practical and common definition of a hard material is one that can cut another metal (or material) that is softer than it.

Q43. Malleable cast iron is produced:
  • by adding magnesium to molten cast iron
  • by quick cooling of molten cast iron
  • from white cast iron by annealing process
  • none of these

Correct Answer: C. from white cast iron by annealing process

Solution:

Malleable cast iron is made from white cast iron, which is hard and brittle. The white iron casting is subjected to a prolonged heat treatment (annealing) which changes the carbon structure, resulting in a material with improved ductility and malleability.

Q44. The percentage of carbon in cast iron varies from:
  • 0.1 to 0.5
  • 0.5 to 1
  • 1 to 1.7
  • 1.7 to 4.5

Correct Answer: D. 1.7 to 4.5

Solution:

Cast iron is an iron-carbon alloy with a high carbon content. By definition, its carbon content is greater than that of steel. The typical range for cast iron is from about 2% to 4.5%. The range 1.7 to 4.5% is the most accurate description among the choices.