Engineering Materials·MCQ explained

Compaction of concrete by a mechanical vibrator is unsuitable if the concrete mix is:

Try it first: pick an option, then read the explanation.

Correct answer: D. Plastic

Detailed Explanation: Vibrators Unsuitable for Plastic (Wet) Concrete

Why D (Plastic) is correct: A mechanical vibrator works best on stiff, low-slump mixes where hand compaction is ineffective. When used on plastic (highly workable, high-slump) concrete, the vibration is too intense for the already-fluid mix — it causes the heavy aggregate to settle to the bottom while lighter cement paste and water migrate upward, resulting in severe segregation.

Concrete Consistency vs. Vibrator Suitability

Mix TypeSlump (mm)Vibrator Suitable?Reason
Very dry (no slump)0Surface vibrator / vibrating rollerToo stiff for internal vibrator alone; needs high energy
Earth moist0–25Yes (internal vibrator)Vibration fluidises the dry, stiff mix effectively
Semi-plastic25–50Yes (ideal range)Vibration most effective; no segregation risk
Plastic>50 mm (high slump)Unsuitable — causes segregationMix too fluid; vibration causes aggregate to sink

What IS 2505 Specifies

IS 2505 (Internal Vibrators) recommends mechanical vibration for mixes with a maximum slump of 50 mm (5 cm). Above this, the mix is considered too workable for safe vibration without segregation risk.

Consequences of Over-vibration / Vibrating Plastic Mix

  • Heavy aggregates settle to the bottom (aggregate sinking).
  • Cement paste and bleed water rise to the top (laitance formation).
  • Non-homogeneous concrete: weak top, dense bottom — opposite of what is desired.
  • Rule: vibrators are for stiff mixes; plastic (wet) mixes do not need vibration — they can be hand-worked or rodded.