Engineering Materials·MCQ explained

The maximum size of aggregate to be used in a gravity dam should not exceed

Try it first: pick an option, then read the explanation.

Correct answer: A. 40 mm

Detailed Explanation: Maximum Aggregate Size for Gravity Dam

The maximum size of aggregate (MSA) to be used in a structural element depends on: (1) the minimum dimension of the element, (2) the cover to reinforcement, and (3) the spacing of bars. In mass concrete structures like gravity dams, where cross-sections are very large and reinforcement is minimal, larger aggregate sizes are permitted.

Why A (40 mm) is correct: For gravity dam concrete, IS 456 Table 1 and standard dam construction practice specify an MSA of 40 mm for the main body of mass concrete. Large aggregate reduces: the cement content per m³ (less cement = less heat of hydration — critical in mass pours to prevent thermal cracking), the water demand, and the overall cost. In contrast, for reinforced concrete beams/slabs, MSA is typically 20 mm; for columns with closely-spaced bars, 12.5 mm or 10 mm is used. Some dam projects use even larger nominal sizes (80 mm for the interior mass), but the standard design reference value is 40 mm.

Maximum Aggregate Size by Structure Type

StructureMSA (IS 456)Reason
Slabs1/3 of slab thickness or 20 mmThin sections
Beams / columns25 mm or 3/4 × bar spacingReinforcement gaps
Gravity dam (mass concrete)40 mm (standard)Large section; reduce heat
Dam interior (special)Up to 80–150 mmCyclopean/mass concrete

Key Concepts for Students

  • IS 456 Rule: MSA ≤ 1/4 of minimum dimension of the section; ≤ 3/4 of minimum clear spacing between bars; ≤ 5 mm less than clear cover.
  • In gravity dams, sections are metres thick — so 40 mm aggregate easily satisfies the 1/4 rule.
  • Large MSA in mass concrete reduces heat of hydration, but increases mix design complexity (gap grading risk).